OUR 11-STEP MANUFACTURING PROCESS
By integrating digital CAD pattern grading, laser cutting, Japanese dye sublimation, Tajima embroidery, and 4-needle flatlock assembly under one roof, we eliminate intermediary delays and uphold international standards.
THE 11-STAGE PRODUCTION PIPELINE
Every order progresses through structured checkpoints with real-time photo/video updates sent to client procurement managers.
Design Consultation
Technical review of customer tech packs, 2D vector mockups, pantone color references, and construction details.
Fabric Selection & Sourcing
Choosing appropriate yarn, GSM weight, weave structure, and required moisture management or thermal properties.
Pattern Development & Grading
Digital CAD pattern drafting with customized grading for European, American, or Youth athletic sizing standards.
Physical Sampling
Fast turnaround prototype created within 5 to 7 business days for physical evaluation of handfeel, fit, and printing.
Sample Approval & Revisions
Customer review and sign-off on fit, stitch tension, and artwork scaling before releasing bulk purchase order.
Precision Cutting & Preparation
Automated laser and straight-knife cutting ensuring millimeter accuracy across all garment panels.
Printing & Embroidery Execution
High-speed dye sublimation, Japanese Tajima multi-head embroidery, or 3D silicone heat-seal application.
Garment Assembly & Stitching
Dedicated production lines using flatlock 4-needle 6-thread machines, overlockers, and bar-tack reinforcements.
Quality Control & Audit
Strict 100% garment inspection verifying dimensional tolerance, seam strength, color matching, and cosmetic finish.
Finishing & Retail Packaging
Steam pressing, hang tag attachment, barcode sticker verification, and packing into branded frosted zipper polybags.
Export Logistics & Delivery
Consolidation into heavy-duty export master cartons with door-to-door air freight (DHL/FedEx) or sea container dispatch.